References
We implement projects for renowned customers in the automotive, food, supplier, and OEM industries. We use state-of-the-art technologies such as gantry technology, robotics, conveyor and logistics systems, retrofit solutions, and machine controls. With our expertise in Industry 4.0 and MES integration, we create efficient, future-proof production processes.
Reference projects
Laser welding line, GKN, Newton (USA)
In Newton, North Carolina, we programmed and commissioned a fully automated laser welding line for rear axle differentials.
Stators for electric motors, GM, Lockport (USA)
At the GM plant in Lockport, USA, we were involved in a project to manufacture stators for electric motors.
Crankshaft lines, GM, Silao (MX)
At GM in Silao, Mexico, we programmed and commissioned two crankshaft lines. The production line includes complete process from the raw part to the finished part.
Camshaft production, LINAMAR, Pune (IN)
For the automotive supplier LINAMAR in India, we programmed and commissioned a high-pressure forming machine for camshafts with automation.
Valve body production, Changan-FORD, Chongqing (CN)
We programmed and commissioned two complete production lines for valve body for automatic transmissions for the American Chinese automobile manufacturer Changan-FORD.
ERP and MES for welding line, GKN, Newton (USA)
In Newton, North Carolina, we developed an ERP and MES solution as an add on for an automation welding line.
Caddy rear axle, VW, Braunschweig (D)
At the Volkswagen plant in Braunschweig, we have implemented an automated production line for VW Caddy rear axles. The process includes the delivery of the paint racks, the transfer of the parts to the processing machines and the output of the finished parts. The system checks the quantities and sorts out defective parts; a job manager optimally adjusts the production process.
Ring gear crimping, ZF, Saarbrücken (D)
The ZF plant in Saarbrücken handles the entire work process fully automatically, from feeding and aligning the components to transporting them to the processing machines and storing the finished ring gears. Rejects are sorted out.
Flywheel production, ZF, Bratislava (SK)
We programmed and commissioned a plant in Bratislava (Slovakia) for the assembly of the dual-mass flywheel (DMF) for the gear manufacturer ZF. The two KUKA JET robots placed on a carriage for transporting the parts to the individual processing stations posed a particular challenge.
Screw manufacturing for the aerospace industry, ALCOA, Hildesheim (D)
In the system we maintain, screws are turned, measured, rolled, and labeled fully automatically. After processing, the finished parts are packed into transport containers. The data is made available to production monitoring via an MDE/PDA interface.
Camshaft production, Daimler, Berlin (D)
Camshaft production at Daimler in Berlin consists of nine fully automated work steps, from turning the raw part to high-pressure cleaning and final measurement. The individual work steps are decoupled by box stacking modules to enable flexible production.
Cam production, Daimler, Berlin (D)
The fully automated plant at Daimler AG’s Berlin engine factory produces cams for downstream camshaft production and also carries out quality control.