Valve body production, Changan-FORD, Chongqing (CN)

We programmed and commissioned two complete production lines for valve body for automatic transmissions for the American Chinese automobile manufacturer Changan-FORD.

Technical Details

Project

  • Production line for valve body for automatic transmissions

Installation

  • Raw part basket buffer with two loading stations to load the raw parts
  • Gantry to load raw parts on the adapter in the logistic module
  • Logistic module for storing the adapter, 2 Atlas Copco bolt station for bolting and unbolting the parts on the adapter
  • Gantry to load and unload the adapter plates in the Heller tooling machines and into the washer
  • Gantry to load the finished parts from the adapter into the intermediate basket buffer
  • Gantry to unload the intermediate basket buffer, load the parts into the high-pressure washer, unload the high-pressure washer and load the parts onto the finish part conveyor

Controls

  • 10x SINUMERIK 840D sl for gantries, basket buffers and logistic modules
  • 2x SIMATIC S7-300 for the finish part conveyors
  • 1x SIMATIC S7-400 for the GPTS system

Features

  • Global part tracking system (GPTS)
  • Atlas Copco bolt station
  • Cognex cameras to read DMC
  • Cycle time 54 seconds
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